Conventional and non conventional machining processes. Aluminum oxides, silicon carbides, crushed glass, sodium bicarbonate, dolomite. No conventional non conventional 1 direct contact of tool and workpiece. Hence the machining process which utilizes other machining methods are termed as unconventional.
The machining characteristics of different nonconventional processes can be analyzed. Comparison between conventional and nonconventional machining. The advent of hard materials for aerospace applications have made the machining process by conventional methods very difficult and time consuming. There are many types of machining tools, and they may be used alone or in conjunction with other tools at various steps of the manufacturing process to achieve the intended part geometry.
Jain department of mechanical engineering, indian institute of technology kanpur, kanpur208016, india. What are the different types abrasives used in ajm. Pdf selection of nontraditional machining process researchgate. What and different types of non conventional machining. Non conventional tools are more accurate and precise than the conventional tool. An unconventional machining process or non traditional machining process is a special type of machining process in which there is no direct contact between the tool and the workpiece. Selection of nontraditional machining process ijert. Material removal processes machining is the broad term used to describe removal of material from a workpiece includes cutting, abrasive processes grinding, advanced machining processes electrical, chemical, thermal, hydrodynamic, lasers automation began when lathes were introduced in 1700s. Other materials, such as plastics, rubbers, and paper goods, are also commonly fabricated through machining processes. Among the major nonconventional fabrication techniques are electrochemical fabrication also called electrochemical machining or ecm, electrical discharge machining or edm, water jet cutting, abrasive water jet cutting wj, awj, laser beam mach.
Introduction as a result of the advances in machine tools and cutting tool technology in recent decades, many of the conventional machining processes such as turning, milling and drilling have become costeffective, flexible and highthroughput manufacturing processes for producing high precision and high. In unconventional machining, a form of energy is used to remove unwanted material from a given workpiece. Completely revised and updated, this second edition of fundamentals of machining processes. I the machining medium is solid grains suspended in an abrasive slurry in the former, while a. To aid these selection processes, different mcdm methods have been proposed. Difference between conventional and nonconventional machining processes are. There are other operations too that fall in miscellaneous categories such as boring, sawing, shaping, and broaching. Several types of nontraditional machining processes have been developed.
Oxygen should not be used because of fire hazard problem. The nonconventional manufacturing is designed to prepare interested students for future careers manufacturing industry where nonconventional machines are used. It is a process in which a piece of raw material is cut into a desired shape and size by means of sharp cutting tools called a machining process. Examples of conventional machining processes are turning, boring, milling, shaping. Analytic hierarchy process, analytic network process. What is meant by unconventional machining processes. For composites with dissimilar reinforcing phase and matrix e. The aim of the mtcs non conventional machining ncm theme is to provide efficient, costeffective solutions for the manufacture of traditionally difficult to machine materials using state of theart spark erosion and laser technologies. The machining characteristics of different non conventional processes can be analyzed.
Comparison between conventional and non conventional machining. Tools are non conventional technique like laser beam, electric arc etc. What is hybrid manufacturing and classification of hybrid. Types, advantages, limitations, machine tool, cutting tool, chips. When these processes are employed properly, they offer many advantages over non traditional machining processes. Tools that belongs to reaming and tapping processes are tend to breakage so machinists should behave carefully not to break tapers and reamers pieces in the hole. Dec 29, 2015 machining is a processes in which a piece of raw material is cut into a desired final shape and size by a controlled materialremoval process. A thermal oxidizer blends several manufacturing processes such as molding, forming, machining, etc. The introduction of abrasives to the fluid jet enhances the machining efficiency and is known as abrasive water jet machining. Many advanced finishing processes have been employed to make circular andor noncircular cavities and holes in difficulttomachine materials. Twist drills are the most common tools used in drilling and are made in many.
Brief introduction of nonconventional machining processes. The processes that have this common theme, controlled material removal, are today collectively known as subtractive manufacturing, in distinction from processes of controlled material addition, which are known as additive. Nonconventional machining processes, multi criteria decision making, selection, moora method. Conventional machining methods always produce some stress in the metal being cut. Advanced nontraditional machining processes springerlink. Each process plays a key role in how a product is manufactured and enhances each products unique properties.
Situations where traditional machining processes are. The new edition has been expanded with two additional chapters covering the concept of machinability and the roadmap for selecting. The cutting tool and work piece are always in physical contact with relative motion with each other, which results in friction and tool wear. Learn different types of unconventional machining process and advance machines. This is not true when it comes to nonconventional machining processes. Technological improvement of machining processes can be achieved by combining different machining actions or phases to be used on the material being removed. Nontraditional manufacturing processes or unconventional machining processes conventional machining processes mostly remove material in the form of chips by applying forces on the work material with a wedge shaped cutting tool that is harder than the work material under machining condition. Apr 02, 2017 today we will learn about non traditional machining processes requirement, types, advantages and disadvantages. Fortunately, with the development of cnc, machining has improved immensely. No conventional nonconventional 1 direct contact of tool and workpiece. The unconventional machining is also called as non traditional machining the unconventional machining use for the machine the hard and brittle materials such as carbides, stainless steel, hastelloy, nitralloy, waspalloy, and any other that cannot be machined by a conventional process using the conventional machines such as lathe, milling, shaper, planer etc. Difference between conventional and nonconventional. Nonconventional process promoted longer tool life because no direct contact is. Conventional and nonconventional processes covers the fundamentals machining by cutting, abrasion, erosion, and combined processes.
Nontraditional machining processes semantic scholar. The common non traditional machining processes are described in this section. Pdf selection of the most suitable nonconventional machining process ncmp for a given. Conventional machining uses tools, such as lathes, milling machines, boring machines, drill presses, or. An unconventional machining process or nontraditional machining process is a special type of machining process in which there is no direct contact between the tool and the workpiece. Classify different non traditional machining processes v. Unconventional machining processes or nontraditional manufacturing processes conventional machining processes mostly remove material in the form of chips by applying forces on the work material with a wedge shaped cutting tool that is harder than the work material under machining condition. In unconventional machining, a form of energy is used to remove unwanted material from. It combines the physical energy electricity, magnetism, sound, light and heat, chemical energy and even mechanical energy to applied on the machining position. Mechanical machining i jet machining and ultrasonic machining usm are typical examples of single action, mechanical non traditional machining processes. Today we will learn about non traditional machining processes requirement, types, advantages and disadvantages. Conventional machining process involved tool wearing as there is a physical contact between the tool and the work piece. Nonconventional process promoted longer tool life because no direct contact is made between the tool and the materials.
Hence the machining process which utilizes other machining methods are termed as unconventional machining or nontraditional machining or advanced machining processes or modern machining processes. The main reasons for choosing non traditional machining processes are. Difference between conventional and non conventional machining processes are. The machining medium is solid grains suspended in an abrasive slurry in the former,while a fluid is employed in the wjm process. Conventional machining methods hacettepe universitesi. Tools are nonconventional technique like laser beam, electric arc etc. Machining processes, which include cutting, grinding, and various nonmechanical chipless processes, are desirable or even necessary for the following basic reasons. Regardless of the type of machining operation, some basic types of chips or combinations of these are found in practice fig. Today we will learn about nontraditional machining processes requirement, types, advantages and disadvantages. Unconventional machining process is defined as a group of p. Nontraditional machining the definitive guide machinemfg.
Some of the processes employed for hole making are electrodischarge machining, laser beam machining, electron beam machining, shaped tube electrochemical machining and electrochemical spark machining. Several types of non traditional machining processes have been developed to meet extra required machining conditions. The common nontraditional machining processes are described in this section. Usm ultrasonic machining edm electric discharge machining ecm electro chemical machining laser machining. This is due to material removal rate mrr decreases with increased hardness of the work material. A new nontraditional machining method using cavitation. What are the various types of energy sources used in nontraditional machining techniques. Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled materialremoval process. Drills may be classified into a large variety of types. Pdf selection of nonconventional machining processes using the.
Unconventional machining processes introduction and. Mechanicaltype advanced machining processes mamp are of various types, as. Machining is a processes in which a piece of raw material is cut into a desired final shape and size by a controlled materialremoval process. What is the difference between conventional and non. All questions carry equal marks 1 how will you analyze the applicability of different processes to different types of materials, namely metals, alloys, and non metals. The aim of the mtcs nonconventional machining ncm theme is to provide efficient, costeffective solutions for the manufacture of traditionally difficult to machine materials using stateoftheart spark erosion and laser technologies. Nonconventional tools are more accurate and precise than the conventional tool. While making a part from raw material, one may require bulk removal of material, forming cavitiesholes and finally finishing as per the parts requirements.
Non traditional machining ntm or non conventional machining ncm, is a kind of machining technology which is different from traditional machining process and equipment. However, machining processes inevitably waste material in the form of chips, production rates may be low, and unless carried out properly, the processes can have detrimental effects on the surface properties and performance of parts. Non traditional manufacturing processes or unconventional machining processes conventional machining processes mostly remove material in the form of chips by applying forces on the work material with a wedge shaped cutting tool that is harder than the work material under machining condition. Drilling machines are subjected for drilling holes, tapping, counter boring, reaming, and general boring operations. When these processes are employed properly, they offer many advantages over nontraditional machining processes. Regarding these, non traditional machining ntm processes have been developed since the world war ii largely in.
Unconventional machining process sasurie college of engineering. Unconventional machining processes or non traditional manufacturing processes conventional machining processes mostly remove material in the form of chips by applying forces on the work material with a wedge shaped cutting tool that is harder than the work material under machining condition. Machining is not only performed on the metal but it. What are the various types of energy sources used in non traditional machining techniques. A mechanical conventional single cutting or ma action process can be combined with the respective machining phases of electrodischarge ed in electrodischarge machining edm or ecd in ecm. Machining operations are classified into 3 principle processes and they are turning, drilling and milling. Among the major non conventional fabrication techniques are electrochemical fabrication also called electrochemical machining or ecm, electrical discharge machining or edm, water jet cutting, abrasive water jet cutting wj, awj, laser beam mach. A specific machine tool is required for taking care of each machining operation. Conventional machining an overview sciencedirect topics. In conventional metal machining, oxygen is usually used, taking advantage of an exothermic chemical reaction to enhance the machining process, but argon or nitrogen are also used with cmcs.
The main reasons for choosing nontraditional machining processes are. Various types of drills and drilling and reaming operations drilling time estimation typical process parameters used for drilling operation are as follows work material hardness bhn hss speed mmin feed mmrev cast iron 200 2535 0. Introduction to nontraditional machining iit kanpur. In many cases, the engineering materials cannot be machined by traditional machining processes because of their shape and material type and other effective factors 3. Regarding these, nontraditional machining ntm processes have been developed since the world war ii largely in. Different types of machining operations and the machining process. Understand conventional and nonconventional manufacturing term. Differences between conventional and non conventional machining processes. Several types of nontraditional machining processes have been developed to meet extra required machining conditions. Machining a material removal process in which a sharp cutting tool is used to mechanically cut away material so that the desired part geometry remains most common application. Mechanical machining ultrasonic machining usm and waterjet machining wjm are typical examples of single action, mechanical non traditional machining processes.
Machining is one of the most important process of metal forming and shaping. In the convention machining processes, tool is in direct contact with work piece. Differentiate the conventional and unconventional machining processes in terms of principles. Different types of machining operations three primary machining processes turning, drilling, and milling are used as a means of removal. There is no physical contact between the tool and work piece, in some non. A new nontraditional machining method using cavitation process. Conventional machining processes and machine tools moduleiv. The processes are non traditional or nonconventional in the sense that they dont employ a conventional or traditional tool for material removal, instead, they directly utilize some form of energy for metal machining. Non traditional manufacturing processes an overview. Many advanced finishing processes have been employed to make circular andor non circular cavities and holes in difficulttomachine materials. While conventional machining still has its purpose in manufacturing, cnc machining takes the lead. Several types of nontraditional machining processes have been developed to meet extra. An overview of edm edm is among the earliest nontraditional manufacturing process. Jun 20, 2016 hence the machining process which utilizes other machining methods are termed as unconventional machining or non traditional machining or advanced machining processes or modern machining processes.